An automotive parts manufacturer
CNC loading of brake discs
Brake disc is an important component in a car's braking system, mainly used to provide friction to slow or stop the vehicle as it rotates. In order to increase production capacity, the customer invested in a new factory and added an automated unmanned machine plus production line. Brake discs are usually delivered in frames and placed by forklift trucks. The workpieces are stacked on top of each other in the frames, which presents a disordered state, and there may also be some special postures during the gripping process that cause gripping difficulties. The introduction of 3D vision system, through scanning, judgement, guide the robot in accordance with a reasonable strategy to grasp the pieces of material layer by layer, the vision software can also be robot obstacle avoidance judgement, to ensure that the middle and lower layers and the edge of the workpiece safety gripping.
SOLUTION
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AT-S1000-01A-E Binocular laser line 3D camera
The product is characterised by high precision, large FOV and high adaptability. Stable structure, high degree of intelligence, strong versatility without the need for secondary development help users to realise flexible production.
Precise positioning
The system locates the position of the workpiece, and various gripping strategies can be set up to improve the positioning accuracy and reduce the leftovers for the complex conditions such as disordered and stacked workpieces.
High adaptability
The laser imaging solution is highly adaptable to the characteristics of different batches of brake discs, ambient light, temperature changes, etc., without the need for repeated parameter adjustments.
Large FOV
The product has a large field of view and depth of field, which can cover large frames and pallets. The slide mechanism can also handle multiple frames simultaneously, improving the processing efficiency of the station.
Easy to use
The system is easy to use, and the software can be used without programming. Daily only need appearance cleaning, fixing and other routine maintenance, service life of not less than 5 years.
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