ALSONTECH 3D vision positioning system for industrial robots

2016-08-26 19:45

ALSONTECH 3D vision positioning system forindustrial robots

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About the system   


ALSONTECH 3D intelligent vision systemsensor provides a reliable solution for effective and accurate scanning of 3D dataand the automation of industrial production. It can not only quickly obtain object’s3D data, but can also analyze the data. Therefore, it can be widely used inguiding robot for automatic picking, error analysis of 3D machining data andother fields.



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Apply to multi-variety production lines

High-speed and high-precision 3Drecognition

Robot fast pick and place

Automatic sorting of any bulk stackedworkpieces: forged parts, cast parts, stamped sheet metal parts, resin moldedparts, bolts, die-cast parts and other special-shaped parts.

Identification and random bin picking




Application

1. Fast grasping of complex workpieces

Quickly establish a model for the workpieceand import it into the model library to realize the rapid positioning and picking.No need to provide workpiece cad data to protect customer‘s confidential data.

2. Stable and fast identification ofworkpieces

Reduce the sensitivity to ambient light,stably identify the workpiece under ordinary light in the room;

Accurate identification and positioning; thepositioning accuracy is 0.05-1mm; fast speed of 1-2s.

3. Quick assembly of production line

Support multiple robots;

Different installation options

4. Large FOV

Suitable for large workpieces

5. Multi-product scenario

Whether workpieces are piled or easy toroll, they can be easily identified; to add a new product, the customer justneeds to create a new model, no need to change the tooling.

6. IP65

Reliable and durable, suitable for ruggedworking environments such as water splashing and humidity.

7. Support multi-brand robots

Through the Ethernet protocol, it cansupport over 20 robot brands such as ABB, FANUC, KUKA, Kawasaki, and Yaskawa,etc.




Case 1: Off-line inspection solution

Measure all surfaces, geometric featuresand edges of the workpiece. Real-time feedback of component’s characteristics,surfaces and boundary data, springback analysis, rapid measurement ofsufficient parts within a certain time, batch verification.


Apply to

Offline inspection of stamping parts, partsand other small parts

Supports the detection of objects with featuresuch as round holes, slots, rectangular holes, hexagon holes, face points,edges, feature lines, hemming lines, round hole edges, cylinders, bolts, etc.

Advantages

1. 360-degree inspection of workpieces

2. High speed and high efficiencymeasurement

3. Obtain the measurement results in timeand generate a report

4. No need to repeat verification

5. Suitable for rugged workshop environment

6. No manual participation is required,reducing manufacturing costs



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Case 2: Car body measurement solution

The robots are distributed on both sides ofthe assembly line, through the 3D vision sensors to complete the detection ofholes, points, edges and other features on the car body, and output accuratemeasurement reports in real time.

Apply to

Online inspection of car body

Surface clearance measurement, bumperalignment, and outer cover matching

Advantages

1. Fast speed meeting the pace requirementof the production

2. Work 24/7 in a production environment

3. On-site measurement and real-time dataanalysis

4. When it does not match the specifiedrules or trends, an alarm is issued

5. No manual participation is required,reducing manufacturing costs



Case 3: Measuring solution for car shassisfixing

Detect studs and positioning holes on thechassis, and output accurate measurement reports in real time.

Apply to

Chassis online inspection

1. Fast speed meeting the pace requirementof the production

2. Work 24/7 in a production environment

3. On-site measurement and real-time dataanalysis

4. When it does not match the specifiedrules or trends, an alarm is issued

5. No manual participation is required,reducing manufacturing costs


E-mail
info@alsontech.com
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