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Why use 3D vision for automated in-line inspection?
The use of plastic plug ruler, surface difference ruler, hand-held measuring instrument and other devices rely on the experience of the inspector's，the consistency of the test is difficult to control.
Single-station body inspection parts at least 20~30, more than 100~200, manual inspection workload, efficiency must be improved.
As production lines change and new models are added, the process of changing inspection methods, tools and personnel is cumbersome and inflexible.
Inability to provide real-time, visual feedback on all test results.
Automobile appearance determines the first impression of the buyer, gap and flush is qualified to determine the appearance of the vehicle are important factors, while directly affecting the vehicle sealing (water leakage) and noise suppression and other characteristics, so the gap and flush measurement is an important part of the automobile production process and factory inspection.
Adopting ALSONTECH's fully automatic robotic 3D vision gap and flush measurement system can reduce the probability of misdiagnosis and omission caused by human subjective experience. By programming a large number of cumbersome point inspection tasks and classifying them as repetitive tasks for robots, it can realize the improvement of automotive production line inspection efficiency, reduce manpower cost, and effectively respond to the flexibility requirements of order-oriented and multi-model mixed production line.
ALSONTECH Gap & Flush Measurement System
AT-S1000-05B
- Suitable for bady shop, paint shop and final assembly.
- Double laser line imaging, applicable to inspect the gap and flush from multi-angels.
- The inspection covers the car door, engine hood, trunk lid, headlamp and other parts.
- Applicable to inspect surfaces of various materials such as transparent and translucent materials(glass or plastic), highly reflective or dark surface.
- Supports multi-model mixed line inspection, improving workplace flexibility.
- Inspect no need for surface coatings, stickers or reference points.
- Resistant to ambient light interference, ensure the high accuracy of detecting.
- High-speed scanning, lP65-rated protection.
Software Support
- Equipped with two sets of interfaces for debugging and users, which is convenient for offline technicians to debug and online inspectors to grasp the test results in real time.
- Get rid of the plain text editing interface, visualisation of the parameter modification method, which is convenient for users to correct the problems in time.
- Acquisition results can be generated into *.csv; *.pdf; *.txt and other format files, stored locally for later on-demand retrieval.
- Provide a complete debugging, training services, the software is easy to use, easy to start, easy to maintain the daily operation.
Recommended 3D Camera Models
Alson Intelligent Technology
Leading 3D robotic vision solution provider
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