ALSONTECH 3D Vision Application in New energy Automobile Industry

In mordern society, cars are closely related to our lives, and are also a key point in the competition of scientific and technological strength at home and abroad. The development of new energy vehicles is the only way to solve the severe problems of global energy and environment, and is an inevitable trend of technological and industrial innovation in the automotive industry. Under the intertwining of economic, political, social and other factors, electric vehicles have become the future development direction of the automotive field. New directions bring new challenges, what applications can 3D vision achieve in the new energy industry?

Motor housing/gearbox housing loading positioning guidance

ALSONTECH AT-S1000-04A

Tesla Auto Parts Factory specializes in the design and production of transmission housings in a variety of specifications. In the process of building a smart factory, it is required to realize unmanned production of production lines to ensure high process reliability, high-precision processing timeliness and maximum flexibility.

ALSONTECH 3D vision systems cover all production lines of Tesla's transmission housing. Accurately position the motor housing/gearbox housing of the incoming material from the stacking or material box, and guide the robot to automatically grab and load the material. With arm-mounted mounting, the robot reaches an extended camera field of view, ensuring high-precision positioning while covering a large field of view. AT-S1000-04A binocular and laser design has strong adaptability, and is suitable for reflective workpieces, with strong anti-ambient light interference ability. The operation interface is friendly, the deployment is fast, the operation is simple, and non-professional technicians can complete the use and maintenance, which solves the positioning problem that has been troubled by the production line for a long time. Rapid modeling, efficient completion of new product introduction, reduce import costs, and greatly save construction costs.

Composite robot unmanned charging positioning guidance

ALSONTECH AT-S1000-06C-S

In 2018, ALSONTECH cooperated with a well-known automobile company to turn intelligent charging robots into reality and launched the world's first set of robot 3D vision-guided unmanned fast charging system: AT-S1000-06C-S.

How does the robot charge the car? It's unimaginably easy! After driving the car into the unmanned charging station, there is no need to get out of the car, ALSONTECH 3D vision as the eyes of the robot, to help the robot accurately locate the charging port, and guide the charging gun body to automatically achieve fast charging, after the end the robot can even automatically close the charging cover. The whole process lasts only a few minutes, and when one car is charged, it can immediately charge the next one.

Stator/rotor loading positioning guidance

ALSONTECH AT-S1000-04A

The 3D vision system precisely positions the stator/rotor of the incoming material in the bin, and then guides the robot to automatically grasp and load the material. The arm-mounted installation expands the camera's field of view through the robot reach, covering a large field of view while ensuring high-precision positioning. ALSONTECH AT-S1000-04A adopts binocular and laser design, suitable for reflective workpieces, strong anti-ambient light interference ability. Using the world's top class components, integrated alloy shell, the average life can reach 5-8 years. It has IP65 protection, can adapt to high dust and other harsh industrial environment.

Automatic battery replacement guidance in the power station

ALSONTECH AT-S1000-04A-S1

3D vision first accurately positions the battery pack of the new energy vehicle to guide the manipulator to disassemble and place it on the battery pack frame, and then positions the body battery pack tray, and then the manipulator installs the new battery pack at the pallet to complete the battery pack replacement.

Affected by ambient light in the real use environment, ordinary vision systems cannot accurately identify the battery pack and realize the positioning guidance function. ALSONTECH AT-S1000-04A-S1 outdoor model immediately launched to solve this problem still operates stably under 110,000 lux of sunlight. The arm-mounted installation expands the camera's field of view and realizes multi-point positioning, ensuring high-precision positioning while covering a large field of view.

Battery pack loading guidance

ALSONTECH AT-S1000-06C-S

Through the 3D vision system, the positioning problems such as the inaccurate positioning of the battery pack tray are solved, and the robot is guided to accurately grasp and complete the loading. Binocular plus grating scheme, arm-mounted installation, expand the visual range through the robotic arm span, and ensure high-precision positioning while covering a large field of view. Positioning beat block, high adaptability to solve the problem of positioning pure black workpiece.